With my cut list in hand, I visited my local hardwood dealer and started selecting boards for the project. I like using chalk to mark out which parts will be cut from each board and mark them off of my cut list as I go. This works well to ensure that I make it home with enough lumber to actually build the project. It's also handy when I get ready to break down the boards into components as the chalk map is still there to guide me. I usually double check to see if rearranging things will lead to a more efficient use of material, in this case I couldn't really improve on my initial layout.
I let the lumber sit in my shop for a little over a week before starting to break it down this week. I sticker it so air can flow through the stack
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Letting the lumber breath |
I couldn't get 12/4 stock so I glued up 8/4 and 4/4 boards to get the thickness I needed for the leg blanks.
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Three legs finished and one in clamps |
I broke down all the boards into oversize parts and sticker staked them to continue to acclimate for a couple of days before additional milling. I moved the long stock to the floor the next day so I could use my bench again.
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Short parts |
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Long parts |
I spent the afternoon laying out, cutting, and sanding corbels. At the end of the day I had some respectable looking parts. The small ones will hold a towel bar at the end of the island near the sink.
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Pretty corbels all in a row |
I'm having second thoughts about the size of the legs. In my drawing, I made them 2-1/4" square to match the width of the stiles which looks pretty good on paper. I'm considering upping them to 2-1/2" since this island will need to support quite a bit of weight in it's six large drawers. If I had considered this a little sooner, I could have cut the long boards for the web frame a little wider to allow for the change. Now I'll have to glue a piece onto them to add 1/4" of width. The rails and panels will need to change too but they will end up being smaller.
to be continued ...
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