After a bit of sanding, I taped off the mortises and the tenons and sprayed primer and a first coat of paint on the all the parts that need to be painted. Other than a bit of overspray, the under side and the interior of the cabinet won't be painted.
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Parts drying while others wait to be painted. |
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Shiny |
The wet paint in the photo above has some orange peel initially but will flow out and dry perfectly smooth. I always reduce my oil-based paint with a bit of mineral spirits and add a cap full or so of Penetrol to help the paint flow out. Before the glue up, I sanded all the parts lightly to prep them for the next coat of paint.
I didn't get any pics but I did the glue up in stages. The ends of the cabinet had 10 mortise and tenon joints, five in each leg. I added glue to the five in one leg then assembled with the other leg dry for clamping, constantly checking for square. After the first glue was dry, I would glue up the other leg and clamp it again. Everything was done in steps to try to avoid panic during glue up. The only part that was a bit hectic was the vertical frame in the center with eight M&T joints and two sliding dovetails. The dovetails got really tight once glue was added and I had to pound them home with some really heavy mallet blows. For a minute, I didn't think I would get them in place.
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All glued up. |
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I added holes in the panels for electrical outlets. |
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Paint stand |
I built a stand to get the cabinet off of the ground for spraying. I used an X configuration so I would be able to get the spray gun under the ends to spray the inside of the legs without any interference. The stretchers are half-lapped in the center and mortised into the legs and held in place with a screw.
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Leveled with outriggers added. |
Knowing this arrangement would be top-heavy, I decided to add some outriggers to the bottom and shimmed under them so there was no play. This made everything nice and stable. I drilled a shallow 1/16" hole in the top of each leg. I cut the head off of a finish nail then filed the tip extra sharp and dropped the blunt end into the hole leaving about 1/8" sticking up. When we set the cabinet on top of the stand, I pressed the legs down onto these nails so the cabinet couldn't slip off of the stand.
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On stand with a fresh coat of paint. |
I sprayed a coat of paint today while the weather was in my favor. If it passes inspection in the morning, it will be ready to move into the kitchen. Otherwise, a light sanding and another coat of paint. I'll be glad to get it out of the shop so I can move my workbench back to it's normal location.
Hopefully, I can pick up the lumber for the drawer boxes and drawer fronts this weekend and get it stickered in the shop to acclimate.
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